Microprint
P2006 Slump Free Solder Paste
The
unique No Clean flux vehicle of Microprint P2006 offers excellent
soldering of both tin/lead and lead free alloys. P2006 is
designed for use with a variety of substrate materials including
Sn/Pb, Au/Ni and OSP treated finishes. The solder paste is
available with formulations to offer print speeds ranging
from 20 to 300mm per second, with a Pin Testable formulation
available, allowing easy penetration of test probes through
the post soldering residues. Microprint P2006 is suitable
for use with air and nitrogen reflow systems.
-
Fast
Print 20-300mm/sec.
-
No
Clean Type ROL0 J-STD 004
-
Slump
Free No Solder Balling
-
Lead
Free Ready -Sn/Ag/Cu (SAC) formulations
Slump
Free - Eliminates Solder Balling
Microprint
P2006 eliminates solder balling and mid-chip balling. One
of the main difficulties with conventional gel systems is
temperature instability or de-structuring of the gel matrix,
this is evident not only in manufacturing of solder paste
but during the reflowing of assemblies. If the gel matrix
de-structures before sufficient solvent is volatilized, a
washing effect takes place displacing solder particles between
component legs or Mid-Chip.
Even
though activator performance or Solderability issues can magnify
this phenomenon Gel instability can be clearly demonstrated
when high boiling point solvents are used to improve tack
and stencil life.
The
synthetic gel system adopted by Microprint offers stability
at least 60°C higher than conventional gel. This yet again
adds to the compatibility of Microprint with eco friendly
'lead free' applications as the problems with solder balling,
with standard Sn/Pb formulations are intensified when using
lead free alternatives.
By
carefully monitoring activator performance at different profile
temperatures, Warton have succeeded, not only in making Microprint
profile friendly for conventional Sn62 and Sn63 alloys but
also suitable for lead free processes. With careful manipulation,
the same activator package can provide excellent activation
at lower temperatures and can offer sustained activity for
higher or longer temperature profiles.
This
profile friendly approach allows the engineer to set the profile
optimally for the process and defect minimization-and not
the solder paste.
Microprint's
printer friendly formulation offers consistent printing.
VOC
Free Printing Operations
Advancement
in solvent package technology means that during the printing
and placement process Microprint is rated as VOC FREE in
accordance to the European Solvent Directive, by which a
VOC is defined by vapor pressure. This definition defines
a VOC as having a vapor pressure of >0.1mbar. This definition
applies to all industry sectors and is aimed at minimizing
emissions of VOCs.
Yes,
cleaning agents can readily remove the residues of Microprint
P2006. Saponifiers such as Warton Metals Ltd TOTAL CLEAN 600
or TOTAL CLEAN 612 can easily remove all residues without
leaving white staining or crystals normally associated with
traditional rosin based pastes, recommended conditions can
vary from 25-60°C for 2-5 minutes. Solvent cleaners can also
be used such as TOTAL CLEAN 440 or aerosol cleaner TOTAL CLEAN
200. Stencil cleaning is simple with either TOTAL CLEAN Stencil
wipes or TOTAL CLEAN 130 Stencil Cleaner.
Microprint
P2006 Formulations and Performance
|
Microprint
|
P2006
Standard
|
P2006
(PT
300)
|
|
|
ROL0
|
|
|
Alloys
Available
|
|
|
|
Particle
Size
|
20-45
|
20-45
|
|
Tack
Life
|
72
hours
|
72
hours
|
Viscosity
10rpm
(Malcom
Spiral Pump Method
|
155
Pa.s
|
125
Pa.s
|
|
Print
Speed
|
20-100mm/second
|
20-300mm/second
|
Microprint
P2006 is lead free ready
Formulations
to Suit All Applications
We
hope the standard formulations available will suit most situations,
however it is possible to modify features of Microprint P2006
to suit a particular application. If you have a requirement
that Warton Metals can help you with, contact our technical
department for advice on Tel: +44 (0)1706 218888.
Store
paste in at a temperature of -20°C to +5°C.
Allow paste to achieve ambient temperature before use.
Solder
Paste in Pro-Flow cassettes, tubs and cartridges that are
stored correctly, will offer a shelf life of 12 months. Syringes
will offer a shelf life of 6 months.
For
further technical advice either by telephone or on-site, please
do not hesitate to contact Customer Services on: + 44(0)1706
218888 or email: sales@warton-metals.co.uk.
Microprint
P2006 No Clean Solder Paste is available in 0.25Kg & 0.5Kg
tubs, 40g and 75g syringes, 0.5Kg & 1Kg cartridges, Pro
Flow and Paste Puck systems.